
FACILITIES & SERVICES









Alpha Aviation Components, Inc. constantly strives to exceed customer demands and expectations. We work in a team concept with our customers to provide valued engineering to new and ongoing projects, resolve issues of manufacturing, and to achieve exceptional quality for a fair price.
At AACI we have implemented Lean Manufacturing concepts such as Cell Manufacturing, and one piece flow to increase output and reduce lead time. The results have successfully achieved gains in productivity, reduction in setup, and improved quality. AACI provides tool and die engineering support to customer design of product and tooling. AACI's team has a long history of success producing high quality components in the following industries:
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Rocket engine propulsion components
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Structural airframe components
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Turbo machinery components
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Landing gear cams and components
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Fluid power components: manifolds, cylinders, pistons, end glands, rod ends, and valves
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Medical and Surgical components
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Self-winding screws
Employing true lean manufacturing and inspection methods, in conjunction with the latest technologies, we offer the following resources:
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3, 4 and 5 AXIS simultaneous CNC Milling
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2, 3, 4 and 5 AXIS CNC Turning
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Citizen CNC 5 AXIS center
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Precision Deburring
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Precision Polishing and Lapping
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Honing
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Assembly
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DCC CMM Inspection
Mills:
Quantity Machine
1 5-AXIS HAAS MODEL VF-3SS 40" X 20" X 25" CNC MACHINING CENTER, 2-AXIS TRUNNION ROTARY TABLE, 12,000 RPM 30 HP SPINDLE, 40 + 1 TOOL CHANGER AND RENSHAW WIRELESS INTUITIVE PROBING SYSTEM
1 5-AXIS HAAS MODEL VF-4SS 50" X 20" X 25" CNC MACHINING CENTER, 2-AXIS TRUNNION ROTARY TABLE, 12,000 RPM 30 HP SPINDLE, 40 + 1 TOOL CHANGER AND RENSHAW WIRELESS INTUITIVE PROBING SYSTEM
4 4-AXIS FADAL-SIMULTANEOUS XYZA= 30" X 16" X 28" X 360 DEGR. (with RIGID TAPPING, HIGH TORQUE, 28" EXTENDED "Z" TRAVEL, 422 K EXTENDED MEMORY, AND COOLANT THROUGH SPINDLE
2 4-AXIS MORI SEIKI NH4000DCG 22" X 22" X 24.8" HIGH SPEED / HIGH TORQUE SPINDLE (14,000 RPM / 25 HP) PALLET LOADING, 40 TOOS ATC, 4TH AXIS ROTARY TABLE WITH INDUCTION SCALE
1 4-AXIS MORI SEIKI NV-5000aA/40 31.5" X 20.1" X 20.1" HIGH SPEED / HIGH TORQUE SPINDLE (14,000 RPM / 25 HP) 30 TOOS ATC, NIKKEN CNC-250F-AM ROTARY TABLE
1 VERTICAL BRIDGEPORT MILL WITH 48" x 9" TABLE
1 VERTICAL MILL WITH 48" x 10" TABLE.
Lathes:
Quantity Machine
1 SAMSUNG SL45 CNC LATHE BIG BORE 26" X 44", 2000 RPM, SPINDLE 60PK2360,
MOTOR 25PK1950, X-AXIS: 350 MM, Z-AXIS: 2330 MM
1 EUROTECH ELITE TA-20-YS-640/FANUC 32iTB iHMI, CHUCK SIZE: 10", X-AXIS: 64 X 38MM, Z-AXIS: 70 X 50 MM, Y-AXIS: 55 X 35 MM
1 HAAS MODEL SL-40 CNC LATHE, CUTTING CAPACITY OF 25.5" X 44", 40" SWING, 2400 RPM 40 HP SPINDLE AND 10 TOOL CHANGER WITH EXTENDED TOOL POCKET ALLOWING UP TO 33" LONG BORING BARS
1 HITACHI SEIKI MODEL HT 23 S II SUPER CELL, CHUCK SIZE: 10", X-AXIS:8.2" Z- AXIS:24.8" Y-AXIS:4.7" B-AXIS:360 DEGR. SIMULT. 15" SWING x 23.6" SHAFT LENGTH, AUTOMATIC TOOL CHANGER 24 TOOLS, LIVE TOOLING, RIGID TAPPING, LNS AUTOMATIC BAR LOADER, BAR CAPACITY: 2.5" DIA
3 DAEWOO LYNX 200A CNC LATHES, 20.1" SWING OVER BED, 13.7" SWING OVER CARRIAGE, 11" TURNING DIA, 12.7" TURNING LENGTH
Automatics/Screw Machines:
Quantity Machine
2 CITIZEN CINCOM L20 CNC SCREW MACHINE
1 CNC LATHE CONQUEST 42 SP HARDINGE 1-5/8" CAPACITY, WITH BAR FEED
1 CHNC II HARDINGE CNC CHUCKERS 1-5/8" CAPACITY, WITH BAR FEED
Grinders:
Quantity Machine
4 MYFORD AUTO-CYCLE CYLINDRICAL GRINDERS
4 DIAMOND GRINDERS
1 SMART H81811 CNC MULTI-FUNCTION SURFACE GRINDER 8" X 18", UPGRADED ENCODER TO APPLY .0001 MOVEMENTS, CHUCK CONTROL WITH VARIABLE POWER AND DEMAGNETIZER
4 SURFACE GRINDERS (AUTOMATIC & MANUAL)
2 ROYAL MASTER CENTERLESS GRINDERS (1" CAPACITY)
1 DALZEN THREAD GRINDER
1 EXCELLO CENTER LAP
2 K.O. LEE UNIVERSAL TOOL & CUTTER GRINDER
3 DELTA PEDISTAL GRINDERS
1 O.D / I.D. GRINDER
2 BALDOR DIAMOND GRINDERS
1 DAREX DIAMOND GRINDER
2 BENCH GRINDERS
1 BELT SANDER
Inspection:
Quantity Machine
1 MITUTOYO 9106 CRYSTA-APEX V BRIGHT CNC COORDINATE MEASURING, MACHINE WITH ARTICULATED RENSHAW PROBE USING, GEO-PAK V5.01 SOFTWARE WITH CAD MCOSMOS-C1 MEASURE, XYZ= 48" x 36" x 24"
1 BROWN & SHARP REFLEX 1B CMM, NEW 1998 S/N: 1197-1550
1 J & L COMPARATOR, 14", 10X TO 250X LENSES, WITH .00005 D.R.O.
1 SCHERR TUMICO COMPARATOR 14" 20 X
2 "SWIFT" STEREO TYPE MICROSCOPE WITH ZOOM LENS FROM .8X TO 40X MAGNIFICATION
4 M500 STEREO BODY MICROSCOPES
1 SCHERR TOOLMAKERS MICROSCOPE
2 SETS OF PRECISION GAGE BLOCKS, BROWN & SHARPE
1 48" X 48" GRANITE SURFACE PLATE
1 48" X 36" GRANITE SURFACE PLATE
1 36" X 24" GRANITE SURFACE PLATE
1 DIGITAL ULTRASONIC THICKNESS GAGE; MULTIMODE, WITH INTERNAL DATALOGGER, INCLUDING: MICROSCAN DELAY-LINE TRANSDUCER, RIGHT ANGLE MICRODOT CONNECTOR, MICROSCAN CONTACT TRANSDUCER, RIGHT ANGLE MICRODOT CONNECTOR, & COMPUTER INTERFACE PROGRAM
3 HEIGHT MASTERS
Saws:
Quantity Machine
1 DOALL 2013-V3 CONTOUR SAW, WITH WELDER DB-15
1 DOALL C-916 SA AUTO. CUT OFF SAW WITH MULTIPLE INDEX ATTACHMENS (8 INDEX) 5 FOOT CONVEYORS