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FACILITIES & SERVICES

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Alpha Aviation Components, Inc. constantly strives to exceed customer demands and expectations. We work in a team concept with our customers to provide valued engineering to new and ongoing projects, resolve issues of manufacturing, and to achieve exceptional quality for a fair price.

 

At AACI we have implemented Lean Manufacturing concepts such as Cell Manufacturing, and one piece flow to increase output and reduce lead time. The results have successfully achieved gains in productivity, reduction in setup, and improved quality. AACI provides tool and die engineering support to customer design of product and tooling.  AACI's team has a long history of success producing high quality components in the following industries:

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  • Rocket engine propulsion components

  • Structural airframe components

  • Turbo machinery components

  • Landing gear cams and components

  • Fluid power components: manifolds, cylinders, pistons, end glands, rod ends, and valves

  • Medical and Surgical components

  • Self-winding screws

 

Employing true lean manufacturing and inspection methods, in conjunction with the latest technologies, we offer the following resources:

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  • 3, 4 and 5 AXIS simultaneous CNC Milling

  • 2, 3, 4 and 5 AXIS CNC Turning

  • Citizen CNC 5 AXIS center

  • Precision Deburring

  • Precision Polishing and Lapping

  • Honing

  • Assembly

  • DCC CMM Inspection

Mills:

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Quantity     Machine

 

1                 5-AXIS HAAS MODEL VF-3SS 40" X 20" X 25" CNC MACHINING CENTER, 2-AXIS                           TRUNNION ROTARY TABLE, 12,000 RPM 30 HP SPINDLE, 40 + 1  TOOL CHANGER                     AND RENSHAW WIRELESS INTUITIVE PROBING SYSTEM

 

4                 4-AXIS FADAL-SIMULTANEOUS XYZA= 30" X 16" X 28" X 360 DEGR. (with RIGID                           TAPPING, HIGH TORQUE, 28" EXTENDED "Z" TRAVEL, 422 K EXTENDED MEMORY,                     AND COOLANT THROUGH SPINDLE

 

2                 4-AXIS MORI SEIKI NH4000DCG 22" X 22" X 24.8" HIGH SPEED / HIGH TORQUE                           SPINDLE (14,000 RPM / 25 HP) PALLET LOADING, 40 TOOS ATC, 4TH AXIS                                 ROTARY TABLE WITH INDUCTION SCALE

 

1                 4-AXIS MORI SEIKI NV-5000aA/40 31.5" X 20.1" X 20.1" HIGH SPEED / HIGH                                 TORQUE SPINDLE (14,000 RPM / 25 HP) 30 TOOS ATC, NIKKEN CNC-250F-AM                           ROTARY TABLE

 

1                 VERTICAL BRIDGEPORT MILL WITH 48" x 9" TABLE

 

1                 VERTICAL MILL WITH 48" x 10" TABLE.

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1                 MATSUURA MX-330 5 AXIS VERTICAL MACHINING CENTER, UNMANNED                                   RUNNING TECHNOLOGY, WITH LARGE DISPLAY TOUCH SCREEN, 10 PALLET                           AND 90 TOOL OPTION, 80kg LOADING CAPACITY WITH 16.53" WIDTH AND 11.81"                     HEIGHT CAPACITY, ALLOWS HIGH SPEED ALUMINUM MACHINING TO PRE-                               HARDENED STEELS.

 

 

Lathes:

Quantity      Machine

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1                  SAMSUNG SL45 CNC LATHE BIG BORE 26" X 44", 2000 RPM, SPINDLE 60PK2360, 

                    MOTOR 25PK1950, X-AXIS: 350 MM, Z-AXIS: 2330 MM

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1                  EUROTECH ELITE TA-20-YS-640/FANUC 32iTB iHMI, CHUCK SIZE: 10", X-AXIS: 64                      X 38MM, Z-AXIS: 70 X 50 MM, Y-AXIS: 55 X 35 MM

 

1                  HAAS MODEL SL-40 CNC LATHE, CUTTING CAPACITY OF 25.5" X 44", 40" SWING,                      2400 RPM 40 HP SPINDLE AND 10 TOOL CHANGER WITH EXTENDED TOOL                              POCKET ALLOWING UP TO 33" LONG BORING BARS

 

1                  HITACHI SEIKI MODEL HT 23 S II SUPER CELL, CHUCK SIZE: 10", X-AXIS:8.2" Z-                          AXIS:24.8" Y-AXIS:4.7" B-AXIS:360 DEGR. SIMULT. 15" SWING x 23.6" SHAFT                                  LENGTH, AUTOMATIC TOOL CHANGER 24 TOOLS, LIVE TOOLING, RIGID                                    TAPPING, LNS AUTOMATIC BAR LOADER, BAR CAPACITY: 2.5" DIA

 

3                  DAEWOO LYNX 200A CNC LATHES, 20.1" SWING OVER BED, 13.7" SWING OVER                        CARRIAGE, 11" TURNING DIA, 12.7" TURNING LENGTH

 

 

Automatics/Screw Machines:

 

Quantity       Machine

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2                  CITIZEN CINCOM L20 CNC SCREW MACHINE

 

1                  CNC LATHE CONQUEST 42 SP HARDINGE 1-5/8" CAPACITY, WITH BAR FEED

 

1                  CHNC II HARDINGE CNC CHUCKERS 1-5/8" CAPACITY, WITH BAR FEED

 

2                  K.O. LEE UNIVERSAL TOOL & CUTTER GRINDER

 

3                  DELTA PEDISTAL GRINDERS

 

2                  BENCH GRINDERS

 

1                  BELT SANDER

 

 

Inspection:

 

Quantity       Machine

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1                  MITUTOYO 9106 CRYSTA-APEX V BRIGHT CNC COORDINATE MEASURING,                                MACHINE WITH ARTICULATED RENSHAW PROBE USING, GEO-PAK V5.01                                  SOFTWARE WITH CAD MCOSMOS-C1 MEASURE, XYZ= 48" x 36" x 24"

 

1                  BROWN & SHARP REFLEX 1B CMM, NEW 1998 S/N: 1197-1550

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1                  SCHERR TUMICO COMPARATOR 14" 20 X

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2                  "SWIFT" STEREO TYPE MICROSCOPE WITH ZOOM LENS FROM .8X TO 40X                                  MAGNIFICATION

 

4                  M500 STEREO BODY MICROSCOPES

 

1                  SCHERR TOOLMAKERS MICROSCOPE

 

2                  SETS OF PRECISION GAGE BLOCKS, BROWN & SHARPE

 

1                  48" X 48" GRANITE SURFACE PLATE

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1                  TOMLOV DM602 PRO HDMI DIGITAL MICROSCOPE 2000X, UPGRADED PRO                              BOOM Stand, LCD Soldering Microscope with 3 Lens, Coin Microscope with Ring                          Light, Biological Slide Microscope, PC Compatible,64G

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